Technical equipment inserts
Machined foam inserts for electronics, measuring instruments, cameras and specialist equipment.
JAROCASES / TECHNICAL FOAMS
Custom foam inserts for your equipment.
We design and manufacture protective foam inserts, tool organisers and bespoke interiors for flight cases and other cases.
Foam type, shape and compartment layout are selected for the application.
TECHNICAL FOAM / CNC
PROTECTIVE SOLUTIONS
What types of inserts do we make?
From a single device to complete toolkits and measuring equipment, we tailor the interior to its contents.
Multi-layer foam inserts
Combining layers for different purposes, including contrasting base layers for tool control.
Made-to-measure inserts
Custom CNC-routed and cut compartments for flight cases, protective cases and drawers.
MATERIALS & COLOURS
Foam chosen for the application.
We select foam type, density, thickness and colour according to the project. Material availability and specific options are confirmed before quoting.
PE — polyethylene
Close-cell foam often used in transport case inserts.
PU — polyurethane
Softer foam materials for cushioning and protecting delicate equipment.
EVA & specialist foams
Selected materials for precise organisers and technical applications.
Colours & layers
Dark and contrasting combinations are common. Other colours depend on material availability.
Example colours — availability varies by foam type.
CNC CUTTING & ROUTING
An interior made for your equipment.
Depending on the foam material and shape, we create compartments by CNC routing or oscillating knife cutting. Separate spaces can be designed for equipment, accessories and small components.
- Foam inserts for flight cases and protective transport cases
- Tool control / shadow board organisers
- Inserts for photo, video, measuring and medical equipment
- Choice of colour, layers and finish
MATERIAL EXAMPLES
Foam materials and applications
See a selection of materials and typical uses.
TYPES OF INSERTS
Applications for custom foam inserts
Explore the product applications previously listed in our catalogue.
Tool control / shadow board inserts+
Two-colour foam inserts with CNC-cut recesses for individual tools. A contrasting lower layer makes missing tools easier to spot at a glance. Layouts can be designed for tool storage, inventory checks and organised workstations.
Applications: Industrial maintenance, service workshops, aviation workshops, motorsport teams, field service, emergency equipment and calibration laboratories.
Enquire about this insert →Electronic and measuring equipment inserts+
Protective foam interiors for analysers, oscilloscopes, laboratory power supplies, calibration instruments and sensitive electronic devices. Multi-layered compartments can separate the primary instrument, probes, cables, chargers and documents.
Applications: Electronic service centres, testing laboratories, telecom companies, R&D, system integrators and metrology teams.
Enquire about this insert →Optical and laser equipment inserts+
Soft protective foam layouts for lenses, optical components, laser instruments and measurement systems. Material softness and surface finish are chosen to reduce movement and the risk of abrasion while equipment is transported.
Applications: Optical equipment suppliers, surveying, 3D scanning, cinema lenses, microscopy, spectroscopy and specialist camera kits.
Enquire about this insert →Sporting and specialist equipment inserts+
Precisely shaped protective foam compartments for sporting, shooting and related specialist equipment. Separate recesses help keep accessories and delicate optical components organised during storage and transport. Transport requirements are agreed for each application.
Applications: Sporting equipment providers, shooting sports, specialist equipment distributors and technical organisations.
Enquire about this insert →Defence and field equipment foam inserts+
Protective foam layouts for specialist field equipment, communications systems, electronics, reconnaissance devices and other technical components. Each project is assessed for material choice, mechanical protection and handling requirements.
Applications: Defence suppliers, communications equipment, field electronics, technical integrators and specialist mobile equipment.
Enquire about this insert →Medical and diagnostic equipment inserts+
Custom foam inserts for medical and diagnostic devices, portable ultrasound systems, AED defibrillators, emergency kits and mobile workstations. Design takes account of device shape, accessories and applicable cleaning needs.
Applications: Hospitals, mobile clinics, emergency services, diagnostic laboratories and healthcare equipment providers.
Enquire about this insert →Drone, camera and film equipment inserts+
Protective inserts for commercial and FPV drones, professional cameras, gimbals, lenses, batteries, monitors and production accessories. Foam cavities are shaped around specific devices and the way the complete kit is handled.
Applications: Film crews, production companies, photographers, commercial drone operators, aerial surveying and industrial inspection services.
Enquire about this insert →Laboratory and field research inserts+
Foam organisers for field testing kits, water and soil samples, laboratory instruments, measuring equipment and delicate accessories. Cavities can be arranged for sample containers, vials, tubes and other technical components.
Applications: Research laboratories, environmental monitoring, geology, hydrology, field sampling and mobile scientific equipment.
Enquire about this insert →Service and tool case inserts+
Custom foam layouts for service cases and toolboxes, including popular protective case formats. Separate areas can be planned for tools, meters, replacement parts, connectors and documentation.
Applications: Field service, installation companies, HVAC, telecommunications, electrical engineering, maintenance and mobile workshops.
Enquire about this insert →Presentation and display foam inserts+
Neat protective foam interiors for product presentation, demonstration samples, promotional kits and sales cases. Colour, material and finishing can be tailored to the product and brand presentation.
Applications: Manufacturers, sales teams, product demonstrations, premium electronics, sample collections and B2B promotional sets.
Enquire about this insert →MADE TO ORDER
Request a quote ↗Need to protect valuable equipment?
Send photos or dimensions. We will help select the right foam and manufacturing method.